The production process of Zhuangjin mainly includes the following steps:
Spinning thread: Cotton thread is spun from cotton.
Dyeing thread: According to the needs of pattern matching, the weft is dyed into red, yellow, blue, black, green and other colors.
Slurry line: Infiltrate the yarn with rice soup or flour batter, etc.
Winding: Rolling the warp yarn into a tube.
Yarn drawing: Weft yarn drawing.
Carding: carding warp and weft.
Wear brown and buckle: Wear the warp and weft yarn on the brown and buttons.
Knot board: according to the specifications of the pattern board to prepare a variety of colors, patterns, woven into a colorful brocade.
In the production process, it is necessary to use a traditional handloom to use cotton yarn as the warp, a variety of colored velvet as the weft, and the method of warp and weft breaking is cleverly intertwined. There are roughly three kinds of pattern composition styles of Zhuangjin: one is to weave two continuous and four-square continuous geometric patterns on the plain weave to form a continuous geometric pattern, which is simple and bright; The second is to take various geometric patterns as the base, decorated with animal and plant patterns, forming multi-level composite graphics, with clear patterns and a sense of relief; The third is to combine a variety of geometric patterns and sizes, interspersed with square circles, and weave into a dense and rhythmic composite geometric pattern, which has a rigorous and harmonious beauty.
The use of color in Zhuangjin is also very distinctive, with less and more to see